Guide to Choosing the Right Pressure Sensor for Industrial Applications

Guide to Choosing the Right Pressure Sensor for Industrial Applications

Guide to Choosing the Right Pressure Sensor for Industrial Applications

Posted on: 02/04/2025

Selecting the right pressure sensor for each industrial application helps ensure accuracy, durability, and optimal performance. Factors to consider include pressure range, operating environment, output signal, and resistance to chemicals, temperature, or vibration.

Pressure sensors play a critical role in monitoring and controlling pressure in industrial systems. They help ensure safety, increase efficiency, and optimize production processes. However, choosing the right pressure sensor is not always simple, as each application requires a sensor with specific characteristics.

1. Key Factors When Choosing a Pressure Sensor

1.1. Pressure Measurement Range One of the most important factors when choosing a pressure sensor is the pressure range to be measured. If you choose the wrong range, the sensor may be damaged or not provide accurate data. For example:

  • Low-Pressure Applications (under 10 bar): Differential pressure sensors or low-pressure sensors are suitable.
  • High-Pressure Applications (over 100 bar): High-pressure resistant sensors are the optimal choice.

1.2. Operating Environment The operating environment affects the durability and performance of the sensor:

  • Corrosive Chemical Environments: The sensor needs a protective coating or to be made of corrosion-resistant materials such as 316L stainless steel.
  • High-Temperature Environments: The sensor needs to have good heat resistance, often integrated with a heat sink or diaphragm seal.
  • Wet or Dusty Environments: Sensors with IP67 or IP68 ratings help ensure stable operation. (Industrial Term: Ingress Protection (IP) Rating)

1.3. Accuracy The accuracy of the pressure sensor is an important factor, especially in applications requiring detailed data:

  • General Applications: Accuracy of about 1% FS (Full Scale).
  • High-Demand Applications: Accuracy below 0.1% FS.

2. Common Types of Pressure Sensors

2.1. Absolute Pressure Sensors This type of sensor measures pressure relative to absolute vacuum. It is suitable for applications such as measuring atmospheric pressure, aviation applications, and scientific research. (Industrial Term: Absolute Pressure)

2.2. Gauge Pressure Sensors Measures pressure relative to the surrounding ambient pressure. This is the most common type and is used in HVAC, hydraulic, and pneumatic systems. (Industrial Term: Gauge Pressure)

2.3. Differential Pressure Sensors Used to measure the pressure difference between two points, often used in air filtration systems and to measure liquid levels in tanks. (Industrial Term: Differential Pressure)

3. Guide to Choosing Pressure Sensors by Application

3.1. HVAC Systems HVAC systems require pressure sensors with high accuracy to monitor and adjust air pressure. Dwyer is a brand that provides suitable pressure sensor solutions for HVAC, ensuring optimal performance. (HVAC Term: HVAC Pressure Sensor)

3.2. Hydraulic Systems Hydraulic systems require pressure sensors that can withstand high pressure and strong vibrations. Hydraulic pressure sensors must have a robust protective housing and the ability to withstand pressures of up to hundreds of bar. (Industrial Term: Hydraulic Pressure Sensor)

3.3. Food and Pharmaceutical Industries In the food and pharmaceutical industries, pressure sensors must meet high hygiene standards, be easy to clean, and be resistant to chemical corrosion. (Industrial Term: Sanitary Pressure Sensor)

4. DLK Supplies and Distributes Dwyer Brand Pressure Sensors

DLK is a provider of high-quality industrial pressure sensor solutions in Vietnam. With many years of experience in the field of measurement and automation equipment, DLK offers pressure sensor products suitable for many different industries.

Series 626 & 628

4.1. Pressure Sensor Products at DLK DLK provides pressure sensors from reputable brands such as Dwyer, specializing in serving HVAC systems, manufacturing, food, and pharmaceutical industries. The sensor lines at DLK meet strict technical standards, have high accuracy, and durable operation in harsh environments.

4.2. Consulting Services and Technical Support Not only providing products, DLK also provides in-depth technical consulting to help customers choose the right type of sensor for their needs. DLK's team of technicians is ready to provide free advice on technical specifications, installation, and calibration of sensors to ensure the best performance.

4.3. Quality Assurance and Warranty DLK is committed to providing genuine pressure sensors, with full certificates of quality and a genuine warranty. A flexible warranty policy helps customers feel secure in using the product, and DLK also provides maintenance and repair services when needed.

Choosing the right pressure sensor helps optimize production processes, ensure accuracy, and extend equipment life. DLK is always ready to advise and provide the optimal solution for each specific need.

DLK Trading Service Company Limited

Address: G6/14 Tran Van Giau, Le Minh Xuan Ward, Binh Chanh District, Ho Chi Minh City

Office: 111/7 Vuon Lai, Phu Tho Hoa Ward, Tan Phu District, Ho Chi Minh City

Website: https://dlk.com.vn/

Email: info@dlk.com.vn

Hotline: 070 357 0101 – 093 279 2697